Construction building materials galvanized steel pipe Galvanized Pipe steel scaffolding pipe
I.Carbon steel product Introduction:
The complex chemical and physical properties of the various grades of carbon steel pipe allow for a broad range of service usage. American Piping Products has the right grade, size and price to meet your requirements, including A/SA-106 GRADE B/C and API 5L X-42 thru X-70. A/SA-106 Grades B & C are utilized for services ranging from structural supports to steam drum headers with temperature ranges up to 800°F, while API 5L X Grades 42 thru 70 are utilized for the water and petroleum industry to transport liquids or as platforms on off-shore rigs.
Carbon steel piping is a durable material made from carbon steel, a steel alloy with iron and carbon. Because of its strength and ability to withstand stress, carbon steel pipe is used in a variety of heavy-duty industries like infrastructure, ships, distillers, and chemical fertilizer equipment.
Benefits of Carbon Steel Piping
Carbon steel piping is a durable material made from carbon steel, a steel alloy with iron and carbon. Because of its strength and ability to withstand stress, carbon steel pipe is used in a variety of heavy-duty industries like infrastructure, ships, distillers, and chemical fertilizer equipment.
The incredible strength of carbon steel means that carbon steel pipe can be made thinner and with less material while still being able to transport high volumes. This makes carbon steel piping a cost-effective material. Not only can less of it be used, but carbon steel is also recyclable, making it both environmentally-friendly and cost-effective.
Because it's easy to manufacture, carbon steel piping is a versatile material. We can make it in a variety of thicknesses and dimensions. It's also easy to cut and bent to fit wherever it's needed. Its also easily connected to joints, valves, and other pipe fittings.
Standard Carbon Steel Pipe Specifications & Grades
A/SA-106
ASTM A106 seamless steel pipe (also known as ASME SA106 pipe) is commonly used in the construction of oil and gas refineries, power plants, petrochemical plants, boilers, and ships where the piping must transport fluids and gases that exhibit higher temperatures and pressure levels.
Scope
ASTM A106 Seamless Pressure Pipe (also known as ASME SA106 pipe) covers seamless carbon steel nominal wall pipe for high-temperature service. Suitable for bending, flanging and similar forming operations.
NPS 1-1/2″ and under may be either hot finished or cold drawn. NPS 2″ and larger shall be hot finished unless otherwise specified.
Process
Killed steel, with primary melting process being open-hearth, basic-oxygen, or electric-furnace, possibly combined with separate degassing or refining.
1/2" Nominal to 24"O.D. Seamless Pipe
Wall Thicknesses - Schedule 40 up to 4.000"
ASTM A106 Steel Pipe Chemical Requirments
|
Grade A |
Grade B |
Grade C |
Carbon max. % |
0.25 |
0.30* |
0.35* |
*Manganese % |
0.27 to 0.93 |
*0.29 to 1.06 |
*0.29 to 1.06 |
Phosphorous, max. % |
0.035 |
0.035 |
0.035 |
Sulfur, max. % |
0.035 |
0.035 |
0.035 |
Silicon, min.% |
0.10 |
0.10 |
0.10 |
Chrome, max. % |
0.40 |
0.40 |
0.40 |
Copper, max. % |
0.40 |
0.40 |
0.40 |
Molybdenum, max. % |
0.15 |
0.15 |
0.15 |
Nickel, max. % |
0.40 |
0.40 |
0.40 |
Vanadium, max.% |
0.08 |
0.08 |
0.08 |
*Unless otherwise specified by the purchaser, for each reduction of 0.01% below the specified carbon maximum, an increase of 0.06% manganese above the specified maximum will be permitted up to a maximum of 1.65% (1.35% for ASME SA106). |
A/SA-53 Seamless steel pipe
ASTM A53 pipe (also referred to as ASME SA53 pipe) is intended for mechanical and pressure applications and is also acceptable for ordinary uses in steam, water, gas and air lines. It is suitable for welding and for forming operations involving coiling, bending, and flanging, subject to certain qualifications.
American Piping Products stocks a full range of A53 pipe (SA53 Pipe) in:
Grade B
NPS 1/8" to 26" diameter
Schedules 10 through 160, STD, XH and XXH
Scope
ASTM A53 pipe covers Seamless and Welded, Black and Hot-Dipped Galvanized nominal (average) wall pipe for coiling, bending, flanging and other special purposes and is suitable for welding. Continuous-Welded pipe is not intended for flanging. Purpose for which pipe is intended should be stated on order.
Materials and Manufacture
The steel for both seamless and welded pipe shall be made by one or more of the following processes: open-hearth, electric furnace, or basic-oxygen. The weld seam of electric-resistance welded pipe in Grade B shall be heat treated after welding.
ASTM A53 Steel Pipe Chemical Requirments
|
|
Type E |
Type F |
|
Type S (seamless) |
(electric- resistance welded) |
(furnace- welded pipe) |
|
Grade A |
Grade B |
Grade A |
Grade B |
Grade A |
Carbon max. % |
0.25 |
0.30* |
0.25 |
0.30* |
0.30 |
Manganese % |
0.95 |
1.2 |
0.95 |
1.2 |
1.2 |
Phosphorous, max. % |
0.05 |
0.05 |
0.05 |
0.05 |
0.05 |
Sulfur, max. % |
0.045 |
0.045 |
0.045 |
0.045 |
0.045 |
Copper, max.% |
0.40 |
0.40 |
0.40 |
0.40 |
0.4 |
Nickel, max. % |
0.40 |
0.40 |
0.40 |
0.40 |
0.4 |
Chromium, max. % |
0.40 |
0.40 |
0.40 |
0.40 |
0.4 |
Molybdenum, max. % |
0.15 |
0.15 |
0.15 |
0.15 |
0.15 |
Vanadium, max. % |
0.08 |
0.08 |
0.08 |
0.08 |
0.08 |
*For each reduction below 0.01% below the specified carbon maximum, an increase of 0.06% manganese above the specified maximum will be permitted up to a maximum of 1.65% (does not apply to SA53). |
Flanges & Fittings
Carbon Steel Butt Weld Fittings: A/SA-234 WPB * WPC
Carbon Steel Forged Fittings: A/SA-105
Carbon Steel Flanges: A/SA 105
High Yield Carbon Steel Pipe Specifications & Grades
API5L Seamless - Grades B (X42, X52, X60, X65 and above)
High Yield Carbon Steel Flanges & Fittings
High Yield Butt Weld Fittings: A- 860 or MSS SP75
WPHY42 (Y52, Y56, Y60, Y65)
High Yield Flanges: A-694 (F42, F52, F56, F60, F-65)
II.Galvanized steel pipe Introduction:
Galvanized pipe, also known as galvanized steel pipe, is divided into hot-dip galvanizing and electro-galvanizing. The hot-dip galvanizing layer is thick, with uniform plating, strong adhesion and long service life. The cost of electroplating is low, the surface is not very smooth, and its corrosion resistance is much worse than that of hot-dip galvanized pipes.
Hot dip galvanized pipe
The molten metal is reacted with an iron matrix to produce an alloy layer, thereby combining the substrate and the plating layer. Hot-dip galvanizing is to pickle the steel pipe first, in order to remove the iron oxide on the surface of the steel pipe, after pickling, it is washed by ammonium chloride or zinc chloride aqueous solution or a mixed aqueous solution of ammonium chloride and zinc chloride, and then fed. Hot dip plating tank. Hot-dip galvanizing has the advantages of uniform plating, strong adhesion and long service life. Most of the northern processes use galvanized strips to directly coil the zinc.
Cold galvanized pipe
Cold galvanizing is electrogalvanizing. The amount of galvanizing is very small, only 10-50g/m2, and its corrosion resistance is much worse than that of hot-dip galvanized pipes. Regular galvanized pipe manufacturers, in order to ensure quality, most do not use electro-galvanizing (cold plating). Only small companies with small equipment and old equipment use electro-galvanized steel, of course, their prices are relatively cheaper. In newly built houses, the use of cold-galvanized steel pipes as water supply pipes is prohibited.
Hot dip galvanizing process:
Workpiece degreasing → washing → pickling → washing → drying solvent dip fluxing preheated hot dip galvanized → cooling → finishing → rinsing → drying → passivation test
Cold-galvanized process:
Chemical degreasing → washing → hot water hot water electrolysis degreasing → washing → washing → strong corrosive galvanized iron alloy → washing → washing → light → → washing → drying passivation
APPEARANCE OF HOT-DIP GALVANIZING AND COLD GALVANIZING
Cold galvanizing looks more smooth, bright, color passivation process plating layer is yellow-green in color, was colorful. Plating layer was bluish-white or white with white passivation process was green, white coating passivation process and the sun was significant Colorful angle. The complex workpiece angular edges parts prone to "electrical burning" from gloomy, the parts of the zinc layer thick. Yin corner site is easy to form a current dead undercurrent gray area and the area zinc layer is thinner. The workpiece overall zinc tumor, caking phenomenon.
Hot dip galvanized look a little rough compared to the electro-galvanized, silvery white, look prone process waterlines and a few drops of tumor is more obvious, especially in the one end of the workpiece. Hot dip galvanized zinc layer than a few times of the electro-galvanized thick corrosion protection is several times that of the electro-galvanized.
In addition to this, galvanized pipe also provides:
- Lower cost than stainless steel
- Lowest long-term cost
- Reliable performance
- Excellent resistance to mechanical damage
Features:
- Hold superior corrosion resistance strength
- Can be installed in indoor as well as outdoor areas
- Longer working life
- Economical in operation
- Uniform design
- Available in various length, thickness and size
Galvanized steel pipe coating types |
· Hot dipped galvanized steel pipe · Cold galvanized pipe or electric galvanized pipe · Zinc coated galvanized pipe · Powder coated galvanized steel pipe · Epoxy coating galvanized pipe · PVC coated galvanized pipe |
Standard |
EN ISO 1461 |
Nominal diameter |
1/2" - 4" inches |
Nominal wall thickness |
2.0 mm - 4.5mm |
Test pressure index Dia |
10.2 mm - 168.3 mm 3 MPa 177.8mm - 323.9 mm 5 MPa |
Zinc coated galvanized pipe layer thickness |
For Hot galvanized : 35μm - 650μm For Cold galvanized: 5-15μm |
Seamless galvanized carbon steel pipes process |
· Finished pickling · washing · plating · drying · hanging plating · cooling · medicine · cleaning · grinding · and hot galvanized finish |
Types of Galvanizing coating appearanc e |
· Shiny · Spangled · Matte grey · Shiny and dull |
Test Reports |
Laboratory testing, magnetic gauge test reports |
Specification
PRODUCT |
THICKNESS (MM) |
LENGTH |
STANDARDS |
Galvanised Pipes |
upto 9mm |
Random Length of 4 to 7 meters unless specified otherwise |
IS : 1239 [PART1] / 1990 |
ERW CONSTRUCTION HOT-DIPPED GALVANIZED STEEL PIPES |
EXTERNAL DIAMETER (D) |
WALL THICKNESS (s) mm WEIGHT kg/m |
Φ |
inches |
mm |
1.80 |
2.00 |
2.30 |
2.50 |
3.00 |
3.20 |
3.60 |
4.00 |
Φ21 |
1/2" |
21.3 |
0.87 |
0.95 |
1.08 |
1.16 |
1.35 |
1.43 |
1.57 |
1.71 |
Φ26 |
3/4" |
26.9 |
1.11 |
1.23 |
1.40 |
1.50 |
1.77 |
1.87 |
2.07 |
2.26 |
Φ33 |
1" |
33.7 |
1.42 |
1.56 |
1.78 |
1.92 |
2.27 |
2.41 |
2.67 |
2.93 |
Φ42 |
1 1/4" |
42.4 |
1.80 |
1.99 |
2.27 |
2.46 |
2.91 |
3.09 |
3.44 |
3.79 |
Φ48 |
1 1/2" |
48.3 |
2.06 |
2.28 |
2.61 |
2.82 |
3.35 |
3.56 |
3.97 |
4.37 |
Φ60 |
2" |
60.3 |
2.60 |
2.88 |
3.29 |
3.56 |
4.24 |
4.51 |
5.03 |
5.55 |
Φ76 |
2 1/2" |
76.1 |
3.30 |
3.65 |
4,19 |
4.54 |
5.41 |
5.75 |
6.44 |
7.11 |
Φ88 |
3" |
88.9 |
3.87 |
4.29 |
4.90 |
5.33 |
6.36 |
6.76 |
7.57 |
8.37 |
Φ114 |
4" |
114.3 |
4.98 |
5.54 |
6.34 |
6.89 |
8.23 |
8.77 |
9.83 |
10.88 |
III.Applications of steel pipe
Carbon structural steel pipe is versatile and useful for a variety of applications. Some of the most common uses of carbon steel piping are:
Building foundations
Transporting natural gases or oil
Boiler and condenser tubes
Transporting wastewater
Chemical Processing
High-pressure applications
Transporting sewage
Bollard construction
Shipbuilding
Shoring
Trash enclosures
Distillers
OEM applications
IV.production process
V.Packaging & Shipping
Products Show
VI.Company Profile
Shandong Xinchengyuan Import and Export Co., Ltd is a professional steel company engaged in the research, development, production, sale and service. It had five branch companies .Our annual sales nearly one billion, about 280,000 tons steel, It is located in Jinan with the convenient transportation access. In line with the development concept of quality conquer the world, service achievement future. We dedicate to strict quality control and thoughtful customer service, and our experienced staff members are always available to discuss your requirements and ensure every customer satisfaction. Our main products include PPGI ,galvanized steel , steel plate , round bar, steel pipe ,Stainless steel product ,angle bar, steel pile ,H beam ,I beam, angle, Channel flat steel etc . With double guarantee of service and management system. Main market distributes in North America, South America, Africa, Southeast Asia as well as Oceania. Xinchengyuan responds positively to the national one belt and one road strategy, and arranged overseas layout in advance to service the countries and customers alongside the route better and higher efficiency. Up to now, we have established long-term and win-win partnership with many large steel manufacturers, such as Baosteel, Laiwu Steel, Rizhao Steel, Handan Iron and Steel, Angang and Maanshan Iron and Steel. We always focused on the intergration of resources , in line with the concept of win win cooperation . Sincerely wish to build a long and regular business with you forever.
VII.Certifications
VIII.FAQ
1. Where is your factory ?
Our company's processing center is located in Shandong, China.
Which is well equipped with kinds of machines, such as laser cutting machine,mirror polishing machine and so on.We can provide a wide range of personalized services according to the customers' needs.
2. What are your company's main products ?
Our main products are stainless steel plate/sheet, coil, round/square pipe, bar, channel, etc.
3. How do you control quality ?
Mill Test Certification is supplied with shipment, Third Party Inspection is available.
4. What are the advantages of your company ?
We have many professionals, technical personnel, more competitive prices and best after-dales service than other stainless steel companies.
5. How many coutries you already exported ?
A5: Exported to more than 50 countries mainly from America, Russia, UK, Kuwait, Egypt, Iran, Turkey, Jordan,India, etc.